Installing the conveyor system is not an easy job! There are several factors that you should take into consideration before you install it. Mainly, to make the operation efficient, reliable, and optimal. This blog aims to reveal only those insights. We at Horizon Industrial are committed to providing exceptional industrial services that meet clients’ unique needs. Let’s find out the ins and outs related!
Considerations When Choosing An Industrial Conveyor Installation Company
Right Type Of The Conveyor System
When selecting a new conveyor system, one of the most common errors is failing to choose the appropriate type for the task. Numerous conveyor systems are available on the market, each specifically designed for particular applications.
In such a scenario, a belt conveyor suits the transportation of boxes down an assembly line much better than a bucket conveyor. Let us look at some key points to consider while choosing the right conveyor system installation:
- Determine the material’s characteristics, such as particle size, flowability, abrasiveness, and moisture content.
- Evaluate the distance that the material needs to travel using the conveyor system.
- Find out the weight that the conveyor will need to support during operations.
- Assess any physical limitations in your facility that could affect the installation or operation of the conveyor system.
Need Conveying Or Feeding Conveyor Installation
A conveyor needs to meet certain requirements for function and performance. It should have clear details about its operation. There are two main categories for moving material: conveying and feeding. You need to understand this difference to choose the right conveyor.
Conveying means moving materials from one place to another. It has a fixed speed, and the delivery time falls within a specific range.
Feeding is more time-sensitive and crucial to the process. It involves delivering material from one source to another. The delivery speed varies based on demand, matching the continuous demand or gradually reaching a specific amount for a batch.
Conveyors come in different types for different purposes. With our experts at Horizon Industrial, we can help you decide if you need a conveying system, a feeding system, or both for your facility.
Easy Cleaning And Maintenance Of The Conveyor
Keeping a production facility clean and well-maintained is very important. Conveyor systems can get dirty and cause problems if not cleaned regularly.
Dirt and debris can damage materials, clog the system, and lead to equipment failures. They can also be unsafe for employees. Choosing an easy, clean, and maintained industrial conveyor installation is crucial. Here are some questions to consider before installing a conveyor:
- Does the system have features that make cleaning easier, like enclosed channels or sealed bearings?
- How accessible are all parts of the system for cleaning and maintenance?
- What training will employees need for preventive maintenance and cleaning tasks?
- What costs will be associated with maintaining and ensuring the system’s cleanliness?
Remember, a conveyor system is a big investment, so make sure you can afford to keep it in good condition for many years.
Operating Environment For The Conveyor System
Understanding the environment in which your industrial conveyor installation will take place is important. This ensures that the machinery meets compliance requirements and can withstand harsh conditions. For example, stainless steel is the best choice in a sanitary setting.
Consider the following:
- Check the temperatures in the area. Will extreme temperatures affect the conveyor material?
- Are there dust, moisture, or harmful airborne particles present?
- Are there corrosive materials that the conveyor could be exposed to?
- Is there vibration or other mechanical stress?
All these factors can affect the performance and lifespan of your conveyor system. Choose a material handling system that can withstand the conditions in your facility.
Safety & Sanitary Guidelines Are Followed
Certain industries have strict safety and sanitation rules from agencies like OSHA and the FDA. In food processing, cleanliness guidelines for conveyor systems are crucial. The same applies to pharmaceutical and cosmetic manufacturing.
Consider these questions when you plan to buy the conveyor system.
- Are there specific features or design elements in the conveyor system that ensure the safety of our workers during operation?
- Are there any certifications or documentation available that demonstrate the compliance of the conveyor system with safety and sanitary guidelines?
- What measures does the conveyor system have to prevent cross-contamination or contamination of the transported products?
- Have any reports been made regarding past incidents or safety issues associated with this model or brand of conveyor system?
Select an industrial conveyor installation company that complies with all your industry’s safety and sanitation regulations.
Budgeting & The Price Of The Conveyor Belts
Cost plays a crucial role in every project’s feasibility. Different businesses have varying formulas to justify costs. It’s important to discuss costs with potential suppliers early on to determine if a proposed conveying solution is financially feasible. This upfront dialogue can save time and energy, especially for busy companies running efficiently.
Moreover, while discussing the costs, you can also think about these points, which can help you determine the costs quickly.
- Set a clear budget for purchasing a conveyor system, considering the initial cost and any potential long-term expenses.
- Obtain quotes from different suppliers and compare their prices to ensure you get the best value for your budget.
- A reliable warranty and good support can provide peace of mind and save you money in the long run.
Fit For Your Future Expansion Plans
Most businesses change and grow over time. When choosing conveyor installation services, consider your plans for the future. You might be getting a new system because you’ve outgrown the old one or changed your procedures. Remember that change is ongoing.
If you plan to expand your facility soon, you’ll need a system that can easily handle more work. When designing your new system, think about the following:
- How many orders do you currently have, and how much do you expect to grow
- The size of your facility
- The number of employees you have
- How many shifts do you run
- Any plans for your company that will impact the plant floor?
Integration & Flexibility With Other Components
Conveyor systems should be flexible and customizable. They should have options for turns and inclines/declines. Various accessories and specialized modules offered by Horizon Industrial can be combined to save costs and provide reliable performance.
- If anything, what will integrate with the conveyance system?
- Does the application involve robots or operators interacting with the product during production?
- Is there a need for the products to pass through a clean room during manufacturing?
- Will the system require sensors for inspection or indexing purposes?
These factors discussed above can greatly affect industrial conveyor systems installation.
Our engineers consider these details when designing a custom conveyor system that seamlessly integrates with the rest of the manufacturing process. Also, the concerns related to understanding how the conveyor and products will connect with other machinery or employees are also considered.
Still Unable to Decide? We can Help!
Choosing a new conveyor system can be overwhelming. You must consider the material you’ll be moving and follow safety and sanitation rules in your industry. However, with proper research, you can find an industrial conveyor installation service company that suits your requirements and budget. Here are some factors to consider when selecting a conveyor system:
- Right Type of the Conveyor System
- Need Conveying Or Feeding conveyor installation
- Easy cleaning and maintenance of the conveyor
- Type of Operating Environment for the conveyor system
- Safety & Sanitary Guidelines are Followed
- Budgeting & The Price of the Conveyor Belts
- Fit for Your Future Expansion Plans
- Integration & Flexibility With Other Components
Make this important decision with help. Consult with us for valuable insights you may have missed.
Horizon Industrial offers top-notch conveyor belt systems tailored to your needs in Canada. With our expertise in providing tailored conveyor systems, we ensure seamless integration. Moreover, our comprehensive conveyor system maintenance guarantees long-lasting performance. However, in the event of issues, our industrial conveyor repair services promptly address disruptions, ensuring smooth operations.